Smart manufacturing with IoT sensors
Industrial Manufacturing Solutions

Eliminate Unplanned Downtime with Predictive Intelligence

Deploy wireless industrial sensors in minutes, not months. Monitor vibration, temperature, pressure, and more across your entire facility. Our AI-powered platform predicts failures weeks in advance, saving manufacturers an average of $200K+ annually.

60%
Downtime Reduction
Average across deployments
$200K+
Annual Savings
Per manufacturing facility
12mo
Typical Payback
Full ROI on investment
100+
Plants Deployed
Across 20+ industries

Competitive Advantages

Purpose-built for industrial environments where reliability is non-negotiable

ATEX/IECEx Certified Options

Deploy in hazardous zones with intrinsically safe sensors certified for Zone 0, 1, and 2 environments. Designed for oil & gas, chemical, and pharmaceutical facilities.

5-10 Year Battery Life

Eliminate the maintenance burden of battery replacements. Our industrial sensors operate for years without intervention, even in demanding 24/7 environments.

No Wiring, No Downtime

Install sensors in minutes without production interruption. No cable runs, no conduit, no electricians. Start collecting data immediately.

Retrofit Any Equipment

Add monitoring to legacy equipment without modifications. Our non-invasive sensors attach externally and work with any machine, regardless of age or manufacturer.

Industrial Monitoring Solutions

Comprehensive sensor coverage for any manufacturing or processing environment

Predictive Maintenance & Vibration Analysis

Deploy tri-axial vibration sensors on rotating equipment to detect bearing wear, imbalance, and misalignment weeks before failure. Our AI algorithms learn your equipment's baseline patterns and alert you to anomalies before they become expensive breakdowns.

Sensor Suite

Tri-Axial Vibration Sensors
High-Frequency Accelerometers
Acoustic Emission Detectors
Motor Current Analyzers

Proven Results

  • 60% reduction in unplanned downtime
  • Predict failures 2-4 weeks in advance
  • Extend equipment life by 25%
  • Eliminate catastrophic failures
Process Temperature & Pressure Monitoring

Monitor critical process parameters with industrial-grade sensors rated for extreme conditions. Get instant alerts when temperatures or pressures deviate from safe operating ranges, preventing product loss and safety incidents.

Sensor Suite

RTD Temperature Probes (-200°C to +850°C)
Industrial Pressure Transducers
Differential Pressure Sensors
Multi-Point Temperature Arrays

Proven Results

  • Real-time process visibility
  • Automated compliance logging
  • Prevent thermal runaway incidents
  • Optimize energy consumption
Asset Tracking & Inventory Management

Track high-value tools, containers, WIP, and mobile equipment across sprawling industrial facilities. Eliminate search time, prevent loss, and optimize asset utilization with real-time location data.

Sensor Suite

Active RFID Asset Tags
BLE/LoRaWAN Hybrid Beacons
Ultrasonic Positioning Anchors
GPS Trackers for Outdoor Yards

Proven Results

  • 75% reduction in search time
  • Reduce tool loss by 90%
  • Automated inventory counts
  • Workflow optimization insights
Environmental & Safety Compliance

Ensure worker safety and regulatory compliance with continuous environmental monitoring. Detect gas leaks, monitor air quality, and track noise levels to protect your workforce and avoid costly violations.

Sensor Suite

Multi-Gas Detectors (CO, CO2, H2S, LEL)
Particulate Matter Sensors (PM2.5/PM10)
Industrial Noise Level Monitors
Radiation Detectors

Proven Results

  • Real-time safety alerts to all workers
  • Automated OSHA compliance reporting
  • Early leak detection (seconds, not hours)
  • Historical data for incident investigation
Customer Success Story

Major Automotive Manufacturer

The Challenge

Experiencing 12+ unplanned downtime events per year on critical stamping presses, costing $180K+ per incident in lost production.

The Solution

Deployed 85 vibration sensors across 15 stamping presses, with AI-powered predictive maintenance alerts integrated into their CMMS.

87%
Reduction in unplanned downtime
$2.1M
Annual savings from prevented failures
6 mo
Full payback on investment
35%
Increase in equipment OEE

Industrial-Grade Specifications

Industrial Range
Up to 5km through buildings/structures
Battery Life
5-10 years continuous operation
Vibration Accuracy
±1% across 0-10kHz range
Temperature Range
-200°C to +850°C (probe dependent)
Environmental Rating
IP67/IP69K, ATEX Zone 0/1/2
Data Security
AES-128 encryption, private network
Latency
< 1 second for critical alerts
Integration
MQTT, REST API, OPC-UA compatible

Ready to Eliminate Unplanned Downtime?

Join 100+ manufacturing plants using ParticLIO sensors to predict failures, reduce costs, and improve operational efficiency. Get a free plant assessment.