Integrator Use Case

Reduce Inspection Costs With Wireless Telemetry

LoRaWAN sensor hardware helps integrators replace manual rounds with continuous condition data. ParticLIO supplies vibration, temperature, and power monitoring nodes; analytics remain on the partner CMMS or SCADA stack.

Quick answer

ParticLIO manufactures LoRaWAN sensors for condition monitoring programs — vibration, temperature, current, and acoustic nodes that feed integrator-owned analytics platforms, not a ParticLIO subscription service.

Sensor Capabilities

Vibration Sensors

Bearing wear, imbalance, and misalignment data for rotating equipment programs.

Tri-axial accelerometers

RMS velocity nodes

Temperature Sensors

Overheating and process deviation monitoring for electrical and mechanical assets.

Surface temperature nodes

Probe transmitters

Panel monitors

Current Monitors

Load changes and efficiency loss detection on motors, pumps, and compressors.

CT clamp monitors

Inline power meters

Acoustic Sensors

Leak, valve, and cavitation detection for compressed air and steam systems.

Ultrasonic leak detectors

Acoustic emission nodes

Maintenance Strategy Comparison

Reactive Maintenance

Fix when failure occurs

Cost: Highest

Downtime: Maximum

Unplanned downtime
Emergency repairs
Collateral damage
Safety risks

Preventive Maintenance

Fix on a fixed schedule

Cost: Medium-High

Downtime: Scheduled

Over-maintenance
Wasted parts
Unnecessary labor
Still unexpected failures

Predictive Maintenance

Fix when data indicates need

Cost: Lowest

Downtime: Minimal

Industry Benchmark Ranges

20-40%

Maintenance cost range

Typical reduction cited when moving from reactive to predictive programs (industry benchmarks)

30-50%

Unplanned downtime range

Reported reduction range in published maintenance literature

20%

Equipment life extension

Typical service-life extension when issues are caught early

Varies

Spare parts inventory

Demand-driven ordering reduces just-in-case stock

Benchmark ranges from published maintenance literature. ParticLIO supplies sensor hardware; integrators run analytics programs.

Typical Specifications

Hardware scopeLoRaWAN sensors and gateways; integrator owns analytics layer

Typical savings range20–40% maintenance cost reduction cited in industry benchmarks

PaybackOften 6–12 months when preventing a single major failure event

CustomizationOEM, ODM, white label from 100 units

Values vary by SKU. Request datasheets for confirmed figures.

Frequently Asked Questions

How much can predictive maintenance save?

Published benchmarks cite wide ranges — often 20–40% maintenance cost reduction — but results depend on equipment type, program maturity, and baseline practices. ParticLIO supplies sensor hardware; integrators run analytics.

What equipment benefits most from condition monitoring?

Rotating equipment — motors, pumps, compressors, and fans — where unplanned downtime is costly.

How quickly can integrators see ROI?

Many programs show positive ROI within 6–12 months, often after preventing one major failure event.

Source Condition Monitoring Hardware

Browse industrial sensor SKUs for CMMS and SCADA integration programs.

ODM projects can include custom firmware payloads and partner-branded operator dashboards.