IoT enclosure design — antenna keep-out, gasket, and battery as one assembly with the radio.
Enclosures for wall, ceiling, DIN, pole, and outdoor IoT nodes. Antenna window, gasket, and battery holder are designed as one assembly with the radio — not a pretty box that kills range. Print and CNC before anyone cuts steel.
Form, color, texture, and logo marks that fit a commercial product — not a lab box with a sticker.
Wall, DIN, pole, handheld, and outdoor mounts. Gaskets, snaps, and screw bosses designed around the PCB and battery.
3D-printed appearance models and CNC functional housings so fit, RF, and assembly get proven before tooling.
Mold-ready files and a path to production plastics once the design is frozen. Electronics and housing agree before steel is cut.
The drawing, then the floor that proves it.
05 · Industrial design
Appearance and CMF, then structure: gasket, snaps, battery holder, antenna window. A pretty box that kills range is not a product.
You leave with: 3D models, 2D, CMF spec
Continue this thread3D print
Appearance and snap-fit checks. Marketing can see CMF. Engineering can see whether the antenna window is still a window.
CNC
Machined parts for RF, IP joints, and screw bosses. This is the last chance to move a wall one millimeter.
07 · Tooling & molding
Mold-ready files, cavity and gate planned with the assembly line in mind. Electronics and housing already agree — that is why the steel does not come first.
You leave with: Tooling records and FAI
Continue this thread
You own every design file — at every milestone, not just at the end.
Anonymous project notes — problem, what we did, what the partner kept. No customer names.
Problem. An outdoor environmental node needed IP-rated housing. The first ID concept boxed the antenna and killed range.
What we did. Electronics and industrial design sat in one review: antenna keep-out, gasket, and wall thickness. 3D print for feel, CNC for RF and fit, then mold-ready CAD.
What they kept. A housing that still meets the radio budget. The partner owns the CAD, keep-out drawing, and DFM notes.
Problem. A life-safety reseller needed their name on a battery LoRaWAN smoke/CO device, with CE and EN 14604 scoped for the market — not a generic box.
What we did. Started from the fire-alarm product line. Brand, CMF, pack-out, and alarm payload mapped to their monitoring stack. Marks planned per SKU, not as a company stamp.
What they kept. Pilot units under their brand, plus a certification plan they can take to the next market.
Problem. A building team had wireless CO₂ / VOC sensors that joined a network but arrived as undocumented bytes.
What we did. IAQ platform firmware with a published uplink map (CO₂, VOC, temperature, humidity, status) and configurable intervals. Ceiling housing and CMF for commercial interiors.
What they kept. Devices the partner points at their LNS and BMS. They own the application layer; we own getting the hardware and payload right.
Problem. A campus rollout needed Ethernet indoor units and a pole-mount outdoor unit on the same band plan.
What we did. Shared concentrator and backhaul options; two enclosures and antenna kits. Onboarding notes for the LNS they already run.
What they kept. One radio family, two install SKUs, documentation they keep. We do not operate the network.
Sensor node, fire, IAQ, gateway, and an IoT software layer. Start here when you do not want a blank schematic.
Hardware platform
A proven end-node platform — MCU, LoRaWAN radio, power path, and enclosure options — so partners add sensors, branding, and payloads instead of starting from a blank schematic.
Building sensing
Indoor air quality and environmental sensing — CO₂, VOC, temperature, humidity — with LoRaWAN payloads partners adapt for BMS and building automation.
Network edge
Gateway hardware as a customizable platform — regional band, backhaul, enclosure, and antenna — so partners ship network edge devices under their brand.
Services, Process, and Why ParticlIO — then Contact Us so an engineer can read your brief.
IoT hardware design and manufacturing — PCB, firmware, enclosure, and assembly in one flow.
See servicesOne team for OEM/ODM LoRaWAN — design-house depth with manufacturing follow-through.
Why ParticlIO