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Populated IoT board on a PCB inspection fixture
Services

PCB design for LoRaWAN and IoT hardware

PCB design services — schematic, layout, and DFM buildable from revision one.

Commercial IoT electronics, designed to be built. We take LoRaWAN and related wireless products from block diagram to tested prototype: radio and battery first, schematic capture, PCB layout with antenna keep-out, and design-for-manufacturing checks on every revision.

What we do

Schematic design & component selection

From block diagram to netlist. We select components with the supply chain in mind — not just what works, but what you can buy in your volumes for the life of the product.

PCB layout

Boards laid out for EMC, impedance, antenna keep-out, and assembly. Radio, battery, and test points are planned on the first pass, not patched after a quote.

Low-power & battery design

Multi-year battery budgets aren't an accident. Sleep currents, wake strategies, and radio duty cycles are designed and measured, so "years on a battery" is a spec, not a hope.

DFM by default

Every revision passes automated design-for-manufacturing checks — panelization, test points, assembly clearances — before it can move forward. Free fixes get caught when they're still free.

Prototype bring-up

We SMT a small run, power the board, and prove radio and sensors against the architecture — before anyone commits to a steel tool.

AI-assisted review

AI-assisted schematic review and component selection sit in the loop with an engineer who signs the revision. Faster checks. Same accountable lead.

How this stage looks

The drawing, then the floor that proves it.

Public KiCad schematic from the open-source Glasgow project
Jon Neal / Wikimedia Commons · CC BY-SA 4.0 · not a ParticlIO customer file
Populated prototype board on the inspection fixture
Populated prototype board on the inspection fixture

02 · Schematic

The circuit is designed to be bought and built

From architecture to netlist. Parts are chosen for what you can still buy in your volumes years from now. AI-assisted review catches the cheap mistakes while they are still cheap.

You leave with: Schematic PDF and source

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03 · PCB

Layout includes antenna keep-out, battery, and test points

The board is not a generic rectangle. RF, cell, and assembly clearances are on the first pass. Every revision runs automated DFM before it can move.

You leave with: Gerbers, BOM, pick-and-place

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Public KiCad PCB layout from the open-source Glasgow project
Jon Neal / Wikimedia Commons · CC BY-SA 4.0 · not a ParticlIO customer file
SMT placing parts on the layout we signed
SMT placing parts on the layout we signed
Small-batch SMT of a first-article board
Small-batch SMT of a first-article board

Prototype SMT

Prove the board before you buy a panel

A small placement run, bring-up, and current measurements. Antenna and battery isolation are already in the layout — we are not debugging a generic board house.

You leave with: Bring-up report

Stack we work with

MCU: STM32 · ESP32 · nRF52 · and others
Radios: LoRa/LoRaWAN · BLE · Wi-Fi
Interfaces: USB-C · RS-485 · I2C/SPI/UART
Power: Li-SOCl₂ · Li-ion
Tools: Major EDA platforms

What you get

  • Schematics (PDF and source)
  • PCB layout files and library parts
  • Gerbers, drill files, assembly drawings
  • BOM with sourcing and alternates notes
  • Bring-up and test reports
  • Design review records

You own every design file — at every milestone, not just at the end.

What this looks like on a real product

Anonymous project notes — problem, what we did, what the partner kept. No customer names.

CNC enclosure cut for an outdoor sensor node

Outdoor node — enclosure vs antenna

Problem. An outdoor environmental node needed IP-rated housing. The first ID concept boxed the antenna and killed range.

What we did. Electronics and industrial design sat in one review: antenna keep-out, gasket, and wall thickness. 3D print for feel, CNC for RF and fit, then mold-ready CAD.

What they kept. A housing that still meets the radio budget. The partner owns the CAD, keep-out drawing, and DFM notes.

Small-batch SMT of a custom sensor node

Custom sensor board — prove it before a panel

Problem. A facility node needed extra I/O and a different battery than the reference. The team did not want to buy a steel tool on an unproven layout.

What we did. Schematic and layout with RF and battery isolation on pass one. Automated DFM, then a small SMT run and bring-up report.

What they kept. Working prototypes and a file set (Gerbers, BOM, pick-and-place) ready for pilot — without a second vendor re-learning the board.

Board inspection during multi-band firmware bring-up

One family, three regional bands

Problem. The same end-node family had to join EU868, US915, and AS923 networks with one payload map.

What we did. Firmware variants on a shared radio stage: join, ADR, and documented uplink fields. Current draw measured against the battery budget.

What they kept. Band SKUs the partner flashes and points at their own network server. Payload notes stay with them.

Indoor and outdoor LoRaWAN gateways on a burn-in rack

Indoor and outdoor gateway, same RF base

Problem. A campus rollout needed Ethernet indoor units and a pole-mount outdoor unit on the same band plan.

What we did. Shared concentrator and backhaul options; two enclosures and antenna kits. Onboarding notes for the LNS they already run.

What they kept. One radio family, two install SKUs, documentation they keep. We do not operate the network.

How engagement fits together

Services, Process, and Why ParticlIO — then Contact Us so an engineer can read your brief.

01

Services

IoT hardware design and manufacturing — PCB, firmware, enclosure, and assembly in one flow.

See services
02

Process

How a project runs from NDA and architecture through pilot and production.

Process
03

Why ParticlIO

One team for OEM/ODM LoRaWAN — design-house depth with manufacturing follow-through.

Why ParticlIO
04

Contact Us

Tell us about your custom hardware program. An engineer will read it.

Contact Us

Ready to start?

Tell us the product. We'll tell you the path — full flow or a single stage.